Unnoticed downtime
Small stoppages, idle time, and alarms often go unseen until production is already impacted.
Small stoppages, idle time, and alarms often go unseen until production is already impacted.
Without real-time insight, it’s difficult to identify bottlenecks, utilization losses, and production slowdowns.
When issues are discovered too late, downtime lasts longer and production targets become harder to hit.
Collect live machine data from CNCs, robots, fabrication equipment, sensors, and legacy machines.
Track utilization, downtime, alarms, cycle times, and OEE in real time from one operational view.
Automatically notify operators, supervisors, and production teams when issues occur.
Identify hidden production losses faster and support continuous improvement initiatives with real operational data.
DataXchange helped uncover hidden production capacity across a mix of modern and legacy CNC equipment, enabling more output without additional capital investment.
“I don't need to go buy machinery to cover that 15 percent.”
Jerry Halley, Chief Engineer
How it works
Most manufacturers don't struggle with a lack of data. They struggle to connect production, quality, and operational information into workflows teams can actually use.
With DataXchange and Prolink together, manufacturers can monitor production in real time, automate inspection data collection, reduce manual reporting, and help operations and quality teams respond faster.
Common challenges
with minitab
DataXchange by Minitab
Choose the area that feels closest to your current challenge.
Use the machines, lines or cells where better visibility could help recover lost production time.
Count the production assets in scope.
Most operations run one, two or three shifts.
Usually between 260 and 330.
Choose a starting point, then adjust the value as needed.
Enter minutes recovered for each asset in each shift.
Use a rough hourly cost for downtime, including labor, equipment and overhead.
Use this approach when output or utilization is easier to estimate than downtime cost.
Count the production assets where better utilization could increase output.
Use a rough annual output value for each machine, line or cell in scope.
Choose a practical starting point for better utilization of the equipment in scope.
Estimate the additional output that better visibility could help unlock.
Used only for the output path. This accounts for costs that increase alongside additional production.
If you have received a quote from us, enter this to calculate estimated payback and gross return.
Connect machine data from the equipment you already use
DataXchange connects to equipment from a wide range of manufacturers, including: